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Kuhner TOM Online Measurement

Kuhner TOM Online Measurement
Overview
Overview
Technical Data
Accessories
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Online measurement of OTR, CTR and RQ for shake flask cultivations

The Kuhner TOM (Transfer-Rate Online Measurement) provides online oxygen transfer rate (OTR), carbon dioxide transfer rate (CTR), and respiratory quotient (RQ), allowing for data driven decision making using high value physiological data.

Reliable and reproducible data is provided from a fully automated setup, 24/7 without additional manual work. Simply connect your existing shake flask and minimize downtime and costs for extra consumables.

The Kuhner TOM provides the user with a better understanding of any bioprocess and allows for more efficient and effective optimization during process development. It is easily installed in any Kuhner shaker and is compatible with a variety of different shake flask types and sizes, including single use shake flasks.

Thermophilic Organisms?

The Kuhner TOM is now available with an extended temperature range of up to
58°C option. Cultivation temperatures above 40°C are typically required for growing thermophilic organisms or for biodegradation processes. This option is also retrofittable to existing Kuhner TOMs.

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Facts about Kuhner TOM

  • High value data: Measures online OTR, CTR and RQ Modular design to grow with your demands: choose between 4, 8, 12 or 16 shake flasks
  • Tray space is of high value: Zero footprint on the shaker tray, Kuhner TOM is mounted above the shake flasks
  • Low maintenance costs: durable sensors and static electronics
  • Available for Kuhner ISF1-Z, LT-X and Kuhner Kelvin+ incubators
  • No expensive consumables: Various glass and single use flasks can be connected
  • For cell cultivations: Individual aeration for each shake flask with humidity and CO₂ controlled air from the incubator
  • Side wall holders supports connecting large flasks up to 5L flasks to the Kuhner TOM, ideal for the monitoring of seed train for inoculation of bioreactors
Online Measurement

Online Measurement

Flexibility

Flexibility

Application

Application

Retrofittable

Retrofittable


Kuhner TOM M (optimized for microbes)

The Kuhner TOM M is specifically optimized for microbial cultivation, ensuring reliable data collection and process conditions in non-CO₂ controlled pressurized air connections allows for strong aeration, even for large flask and high oxygen demand.

Supply Modul
Sensor Modul

Kuhner TOM C (optimized for cell culture)

The Kuhner TOM C is optimized for cell culture applications, delivering precise data collection in humidified and CO₂-controlled incubators. It uses the air from the incubator to aerate the shake flasks, no further equipment necessary and maximum comparability to your existing setup.


Modularity

The modularity of the Kuhner TOM allows the user to choose online measure-ments from 4, 8, 12, or 16 shake flasks. The Kuhner TOM itself is mounted above the shake flasks and requires no space on the shaking platform, maximizing the capacity for shake flasks in the incubator. Kuhner TOM can easily be topped up later. Start with 4 flasks and add another module whenever your demand is growing.

Kuhner TOM

Online measurement

KuhnerTOM

Reduce your sampling expense drastically
The Kuhner TOM captures the progress of multiple cultivations over time, providing an opportunity for the user to selectively schedule off-line sampling and analysis at critical time points. The Kuhner TOM offers valuable insight on the viability and growth rate of shaken cultivations and will also help identify sub-optimal conditions, including oxygen limitation, substrate limitation, or product inhibition. The Kuhner TOM also provides an opportunity for the systematic and rapid optimization of culture media and conditions (e.g. balancing different carbon sources or media additives, substrate uptake and product formation via RQ). The OTR, CTR, and RQ data captured from the Kuhner TOM will accelerate any process development and facilitates scale-up.


Rent a Kuhner TOM

You can rent a Kuhner TOM system directly from your local distributor.

  • Accessories available: flasks, adapters, and mounting kits – configure your setup the way you need.
  • Rental period: up to 3 months, giving you plenty of time for thorough testing.
  • Conditions: one Kuhner TOM Sensor Module (4 flasks) per rental.
  • Options: shakers available on request.

Rental systems are for temporary use and must be returned at the end of the trial period.

Kuhner TOM

Kuhner TOM

Temperature range

15-40°C (58°C on request)

Shaking speed

< 600 rpm

Orbital shaking diameter

3 mm – 70 mm

Flask size

250 mL – 1000 mL (smaller and larger flasks on request)
250 mL – 500 mL (cell culture flasks)

Filling volume

> 4% of nominal flask volume

Humidity

< 85% rel. humidity

Concentration range   

CO2 < 16%

Maintenance

CO2 sensor calibration once per month

Pump adjustment after 1 year

Warranty time

2 years

Technical data subject to change

KuhnerTOM

Overview accessories

Caps

Kuhner FlexCap - one connection cap for all flask types

The FlexCap is a universal silicone cap that allows the use of different sized shake flasks in the Kuhner TOM system for measuring oxygen and carbon dioxide transfer rates. Its special design makes it possible to seal both small and narrow flasks (min. 25 mm inner neck diameter) and large and wide flasks (max. 55 mm outer neck diameter) with the same sealing cap. The FlexCap also makes cultivations in special flasks and shake flasks with baffles possible for online measurements with the Kuhner TOM system.

In addition, the FlexCap can also be used for aeration and humidification of shake flasks with FlowCon and Kuhner AerationSystem (consisting of FlexCaps and GasDivider). This enables the user to successfully carry out demanding and sensitive cell culture processes even in shaking incubators without humidity and O2/CO2 control. The FlowCon provides precise gas composition and flow rate, while the GasDivider humidifies the gas flow and distributes it evenly to the inlet ports of the FlexCaps. In addition to the connections for the air inlet and outlet, the FlexCap has an additional connection for substrate addition and sampling. The FlexCap is reusable and can be sterilised by autoclaving at 121 °C.

Compatibility:

  • 100 mL to 1 L wide-mouth glass Erlenmeyer flasks

  •  250 mL to 5 L narrow-mouth glass Erlenmeyer flasks

  • GL45 flasks with baffles at the bottom (provided conditions are splash-free)

  • Thomson Ultrayield Kolben 250, 500, 1000 mL

  • Corning 250 mL flasks and 50 mL tube

  • Nalgene 250 mL flasks

Order number

Description

107105

Kuhner FlexCap

FlexCap
FlexCap

Customized Kuhner TOM caps & Thomson-Caps

Führen Sie biologische Kultivierungen in einem besonders grossen, selbstentwickelten oder unkonventionellen Schüttelgefäss durch? Und hätten Sie gerne Online-Monitoring-Daten dieser Kultivierungen, um mehr Informationen über Ihren Bioprozesses zu erhalten?

Kühner bietet massgeschneiderte Verschlusskappen für alle Arten von Schüttelgefässen an, um diese schnell und einfach an das Kuhner TOM System anschliessen zu können. Dies bietet die Möglichkeit, Online-Messungen von Atmungs- und Stoffwechselaktivität für mikrobielle Kulturen und Zellkulturen auch in diesen Kultivierungsgefäßen durchzuführen.

Kühner hat beispielsweise eine Kuhner TOM Verschlusskappe für Thomson Optimum Growth Kolben entwickelt, welche routinemässig für Zellkulturprozesse eingesetzt werden. Diese Spezialkappe passt auf 1.6L, 2.8L und 5L-Thomson Optimum Growth Kolben. Die Thomson Optimum Growth-Cap ist wiederverwendbar und sterilisierbar durch Autoklavieren bei 121 °C.

Wenn Sie Interesse an der Thomson-Cap oder an einer kundenspezifischen Verschlusskappe für Ihr eigenes Kultivierungsgefäß haben, kontaktieren Sie uns gerne: office@kuhner.com

Other caps

Order number Description Compatibility
102443​ GL45 screw cap Kuhner TOM Kolben
104347​ Cell culture adapter lid Various single use pistons and tubes
102863​ Adapter Ring 50mL tube​ Corning, TPP​ 50mL Tubes
104352​ Adapter Ring 125mL​ Corning 125mL PC flask​
104253 Adapter Ring 250mL​ Corning 250mL PC flask​ ​
104354 Adapter Ring 500/1000mL​ Corning 500/1000mL PC flask
Customized Kuhner TOM caps & Thomson-Caps

Shaking flask

For use with the Kuhner TOM, we offer a selection of specially developed Kuhner TOM flasks with a volume of 250 mL, 500 mL and 1000 mL. All flasks are fitted with a GL45 screw cap to ensure a secure seal and connection to the Kuhner TOM. Shake flasks with 2000mL, 5000mL or with special geometry are also available on request.

Order number

Description

102784

Kuhner TOM flasks 250 mL

102787

Kuhner TOM flasks 500 mL

102789​

Kuhner TOM flasks 1000 mL

On request

Kuhner TOM flasks 2000 mL

On request

Kuhner TOM flasks 5000 mL

On request

Special geometry flasks

Kuhner TOM Kolben

Installation kits

To ensure seamless integration of the Kuhner TOM into various incubator models, a range of installation kits is available. These kits enable safe and stable installation in incubators such as the ISF1-X, LT-X, ISF1-Z, Kuhner Kelvin+ and ISF4-X. Each kit is customised to the respective incubator to ensure optimal positioning and function. In addition, a mounting option is available where the Kuhner TOM is mounted on the side wall of the incubator - ideal for large flasks or photosynthesis applications.

Order number Description Compatibility
104380 Kuhner TOM installation kit in ISF1-X ISF1-X​ Incubator Shaker
104382 Kuhner TOM installation kit in LT-X LT-X​ Incubator Shaker
104384 Kuhner TOM installation kit in ISF1-Z ISF1-Z​ Incubator Shaker
104403 Kuhner TOM installation kit in Kelvin+ Kuhner Kelvin+ Incubator Shaker
On request Installation kit Kuhner TOM in ISF4​-X ISF4-X Incubator Shaker
On request Side Wall installation kit All incubators, max. 2nd module, for large flasks or photosynthesis
Kuhner TOM Einbauset

Additional accessories

We recommend the use of our flask clamps with anti-slip coating. These ensure that the shake flasks cannot rotate during cultivation and that the connection to the Kuhner TOM is not interrupted. Kuhner TOM must be permanently connected to a PC or laptop. This controls the Kuhner TOM and displays the measured variables. Our laboratory computer is designed for 24/7 operation. The closed housing with passive cooling system makes it extremely quiet and well protected against dust and liquids.

Order number Description Compatibility
102814 Clamps 250mL​ 250 mL glass and synthetic flasks​
102823​ Clamps 500mL​ 500 mL glass and synthetic flasks​
102824​ Clamps 1000mL​ 1000 mL glass and synthetic flasks​
102809​ Measuring computer
Synthetic Clamps

Spare parts

To ensure the long-term reliability and functionality of the Kuhner TOM system, a complete range of spare parts is available.

Order number

Description

Compatibility

102624

Male connectors set

Flexcap, GL45, Screw cap and cell culture adapter

109782

Male connectors set HT

High temperature connection for Flexcap, GL45, Screw cap and cell culture adapter

102628

Calibration connectors

Connectors for CO2 sensor calibration

109781

Calibration connectors HT

High temperature connectors for CO2 sensor calibration

108766

RS: Maintenance kit

2m tubing + 20 O-Rings for connectors

106237

Kuhner TOM Filter set

Kuhner TOM GL 45 ScrewCap

102511

Filter Slim

FlexCap

102343

Kuhner TOM O2 Sensor 

Replacement O2 sensor

107341

RS: Kuhner TOM CO2 Sensor 

Replacement CO2 sensor

109836

RS: Kuhner TOM Valve

Replacement valve

Publications


Poster

Cultivation of entomopathogenic fungi in orbitally shaken bioreactors

Kuhner TOM for off-gas analysis in shake flasks

Kuhner TOM system for analyzing the respiratory activity of a CHO cell pool expressing SARS-CoV-2 Spike Protein

Kuhner TOM system for analyzing the respiratory activity of a CHO cell pool expressing SARS-CoV-2 Spike Protein in a Fed-Batch process

Examining the respiratory activity of CHO cell pool expressing SARS-CoV-2 spike protein across shake flask scales using the Kuhner TOM system

Off-gas analysis of Komagataella phaffii on different carbon sources

Impact of protein production on metabolic activity of CHO stable cell line producing pali****mab

Effect on elevated carbon dioxide concentration on IgG production using CHL-YN cells

Online EtOH measurement in shake flask

Online Monitoring of the Respiration Activity in 96-Deep-Well


In our Science Room, we offer general information and data of cultivation processes in shaken bioreactors.

Kuhner TOM - Transfer-Rate Online Measurement

The Kuhner TOM (Transfer-Rate Online Measurement) provides online measurements of the oxygen transfer rate (OTR), carbon dioxide transfer rate (CTR), and respiratory quotient (RQ) for up to 16 individual shake flasks in a Kuhner incubator. The Kuhner TOM provides the user with a better understanding of any bioprocess and allows for more efficient and effective optimization during process development. It is easily installed in any Kuhner shaker and is compatible with a variety of different shake flask types and sizes, including single use shake flasks.

The following flyers provide information about the machines and function-specific solutions.

Kuhner shakers are suitable for the cultivation of microbial, plant, human and animal cell cultures. Find more information about the different application areas and suitable product recommendations for optimal cultivation here.

Stem cells
Cell culture
Bacteria
Plant cells & algae

Contact

Adolf Kühner AG (Headquarters)

Dinkelbergstrasse 1

CH-4127 Birsfelden (Basel)

Switzerland

Services

We support our customers in implementation, maintenance and repair of all Kuhner products – efficiently and competently. 

GMP compliant production of shakers and bioreactors

For Kuhner, the quality and durability of their shakers and bioreactors have always been the topics with the highest priority. On this account, Kuhner products have also proven their worth worldwide under GMP requirements. Documentation, development and production along the full life cycle of our products are continuously enhanced to match the requirements of 21 CFR and GAMP 5.

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